Spraytech alternate spray-booth

SPRAYTECH ALTERNATE SPRAY-BOOTH

For the Spraytech Alternate booth we have dedicated our attention to improving the traditional transportation belt (a dated technology with limited efficiency); we landed on a "brushless" motor for high performance, a much more updated and suitable alternative; the brushless motor is designed for axis movements with millimeter precision, which thanks to the feedback given by the encoder, records instant by instant, in real time, the position of each individual gun, allowing the leathers to be sprayed with extreme precision.
Excellent for small spaces and for special applications such as “by-cast” lines for finishing.

MAIN FEATURES:

SIDE WINDOWS

The side windows of the cabin are installed on a quick-release structure which - thanks to a special sliding system on wheels - makes them easy to clean in depth without having to enter the cabin, reducing maintenance times and obstacles.

TOUCH SCREEN PANEL

The panel allows the tannery operator to activate or deactivate any function of the spraying line, simplifying the management of production and allowing for constant monitoring of the entire machine, transmitting live data such as temperature and humidity of the tunnels, conveyor speed, number of leathers and quantity of sprayed product, carousel revolutions per minute, etc. Everything in the line is controlled by our intuitive interface, which is extremely easy to use and allows you to create, save and automatically launch up to 40 recipes, with their specific production parameters; these recipes can be set directly by the customer / operator according to specific needs and workloads.

L.E.S. SYSTEM

The L.E.S. Spraytech Sysytem is a software dedicated to Spraytech and non-Spraytech machines alike, as it can be integrated into the touch screen panel of any spraying booth. This system, communicating directly with the economizer, detects the presence of the leathers and then detects whether the spraying line is, in real time, in production or not (and at which stage of production); when there are no leathers (and this absence is recorded for a continuous period established with the customer, for example 5 minutes) and therefore the spraying line is not in the working phase, Spraytech L.E.S. AUTOMATICALLY reduces the power of the motors through the inverters of the line; L.E.S. finds the optimal balance between energy saving and minimum functionality of the motors, obtaining a total saving of electricity which, on fully automated lines, reaches up to 85%.

ASSISTANCE SYSTEM VIA REMOTE CONNECTION.

The spraying line is set up for complete remote control via internet connection, giving our technicians the ability to monitor the work process as if they were present in front of the machine, and therefore to: view alarms, test sensors, help operator in diagnostics in case of any malfunctions. It will also be possible to perform software updates on the touch screen and on PLC.

PREDICTIVE MAINTENANCE

A dedicated software that alerts technicians and operators about the standard wear of the individual elements of the line, with the additional option of connecting the customer directly with the Spraytech back office for further optimization of the maintenance process.